Manufacturing & Processing Efficiency
Cut resource waste and maintenance costs by 30% with continuous, real-time molecular insight.
Startiva helps manufacturing and processing facilities reduce oil consumption and maintenance costs by up to 30%.
Oil changes constitute a significant proportion of running costs, and achieving the balance between efficiency and preventing breakdowns with limited engineering resources is a constant challenge. To ensure reliability, equipment manufacturers often prescribe cautious, aggressive maintenance schedules based purely on operating hours. This approach ignores the equipment's actual condition, leading to substantial unnecessary maintenance, premature oil changes, and expensive lubrication wastage.
Our manufacturing and processing monitoring system provides the solution. By employing advanced, real-time oil analysis, Startiva delivers continuous, actionable insight into the true status of your lubricant and vital machinery. This intelligence allows you to instantly optimize maintenance programs, ensuring service is performed only when truly necessary. The result is minimized maintenance expense, maximized machine reliability, and seamless continuous oversight across your entire production line.
For high-throughput manufacturing, avoiding unplanned downtime is the ultimate measure of success. Startiva eliminates the reliance on generic, time-based maintenance that unnecessarily pauses production. By providing instant, real-time data on the health of gearboxes, hydraulic systems, and other critical components, our system allows maintenance to be precisely scheduled during planned stops or low-volume periods. This shift ensures continuous operation of the production line and dramatically improves overall equipment effectiveness (OEE).
Our advanced molecular analysis offers a protective shield for expensive, complex manufacturing machinery. The system is designed to detect subtle indicators of internal wear, particulate contamination, and chemical changes long before conventional methods would flag an issue. By providing this early warning intelligence, Startiva enables engineers to intervene surgically, preventing minor degradation from escalating into major component failure, thereby extending asset lifespan and securing capital investment.